Bailey DCS卡件 INNPM11 Infi 90 Symphony Network Process Module
Bailey DCS卡件 INNPM11 Infi 90 Symphony Network Process Module
Bailey DCS卡件 INNPM11 Infi 90 Symphony Network Process Module
工業循環水在軋鋼工業中占有非常重要的地位,其水溫的高低直接影響到加熱爐和軋機等設備的安全和使用壽命。為及時準確的對循環水進行監控,萊鋼軋鋼廠中小型車間水處理采用浙大中控SUPCON JX—300X DCS控制系統。DCS控制系統把計算機、儀表和電控技術融合在一起,實現了數據自動采集、處理、工藝畫面顯示、參數超限報警、設備故障報警和報表打印等功能。并在此基礎上開發了針對循環水溫的溫度閉環控制。
2、系統介紹
SUPCON JX—300XDCS采用高速工業以太網Scnet作為其過程控制網絡,系統由工程師站、操作站、控制站、過程控制單元等組成,配置靈活。根據水處理系統規模,水處理SUPCON DCS系統設計了1個控制站,1個操作站(通過設置安全級別可兼做工程師站),構成兩級結構。控制站是現場級,直接與現場設備交換數據,完成整個工業過程的實時監控功能。操作站(兼工程師站)是監督控制級,即可完成對系統的組態、又可實現對現場級檢測、控制、保護功能的管理。SUPCON JX—300X DCS系統的SCKey組態軟件是一個全面支持該系統各類控制方案的組態軟件平臺。 通過SCKey組態軟件可完成整個系統的控制站組態(系統I/O組態、控制方案組態等)、操作站組態(畫面設置、系統流程圖組態、系統報表組態等)。系統構成如圖1所示。
3、溫度監控方案
3.1 方案設計
從生產循環回來的工業水流入1#、2#吸水井散熱,并通過吸水井塔頂的1#和2#風機進行降溫,然后在1#、2#吸水井底部共用一個出水管為下一個工序供水,水溫要求控制在30oC以下。本系統在吸水井出水管處安裝Cu50熱電阻對水溫檢測,把溫度信號T1送入DCS的處理器,經過控制規律的運算后給出控制信號,用以控制變頻器來改變電機的輸入電壓頻率,來改變電動機的轉速,帶動風機降溫,從而構成一個閉環的溫度控制系統。變頻器選用兩臺日本SANKEN(300KW)通用型變頻器,控制原理如圖2所示。
根據循環水在吸水井底部熱交換的特點,對1#、2#吸水井兩臺風機的電機進行主/副控制,主/副電機依照不同的速度曲線驅動風機運轉。1#、2#電機可互為主/副電機選擇,*方便了操作工的操作。
3.2 軟件實現
為方便操作人員的操作,在操作站創建循環水溫度監控畫面,可在線顯示循環水的溫度、變頻器的速度反饋、報警等,進行1#、2#風機電機的啟停控制和主/副選擇控制。并通過切換安全等級在線修改主/副電機控制回路中的溫度、轉速等控制參數。
針對循環水溫度調節存在大滯后性的特點,對1#、2#風機電機采用分段控制方法,主/副電機控制曲線如圖3所示:當循環水溫度低于20oC時,主/副風機電機變頻器的輸出電壓頻率均為20HZ。當循環水溫度變高時,主控制回路中的變頻器的輸出電壓頻率跟隨增大,當循環水溫度高于24oC時,主電機全工頻運轉。副電機在循環水溫度升至23oC時,副控制回路增大副電機輸入電壓頻率,提高風機轉速,當循環水溫度高于28oC時,副電機全工頻運轉,與主電機一起為循環水快速降溫。
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